How to Calculate Your Current Air Demand
Key Takeaways: Compressed air systems consume substantial energy, so calculating air demand and adjusting operations are vital for minimizing waste and boosting efficiency. Measuring air demand involves assessing load profiles and flow rates like SCFM, which can be achieved through various methods from quick estimates to long term electronic data logging, to understand actual consumption. […]
Read MoreHow Has the Industrial Air Compressor Market Evolved Over the Last 10 Years?
As nations outside the G8 develop local industries to compete regionally and internationally, the use of air compressors is rapidly spreading throughout the Far and Middle East, as well as through much of the Southern Hemisphere. Over the next decade, these territories could quickly become the hottest markets for manufacturers of air compressors. Compared to […]
Read MoreAir Compressor Size
Key Takeaways: Choosing the right air compressor size ensures your pneumatic tools receive adequate power for reliable performance. Calculate your total CFM needs, add a growth buffer, and use the highest tool PSIG requirement as your baseline. Consider motor compatibility, tank size, operating environment, footprint, noise, and long-term value before selecting a compressor. Choosing an […]
Read MoreElectric Air Compressors: How and Why They Save Money and Energy
Key Takeaways: Electric air compressors can lower energy, maintenance, and operating costs compared with comparable diesel models. An energy audit helps identify waste, improve system efficiency, reduce downtime, and determine the right compressor size for your needs. Match compressor capacity to your application using CFM and PSIG requirements, then maintain proper ventilation, cooling, lubrication, and […]
Read MoreAir Compressors in Ski Resorts
Skiing ranges are generally associated with mountains, which most people perceive as being cold enough to produce snow year round. However, natural snow levels are often inefficient for optimal use at ski resorts. These businesses instead rely on artificial snow production, created by pumping cold water high into the air with the power of compressed […]
Read MoreSingle Stage vs. Two Stage Air Compressor
Key Takeaways: Single-stage compression uses one piston stroke to compress air to approximately 120 psi, while two-stage compression compresses air twice for approximately 175 psi with cooling between stages. Single-stage compressors compress air once before storage, whereas two-stage compressors cool the air between compression strokes to improve efficiency and achieve higher pressures. Choosing between single-stage […]
Read MoreThe Benefits of Switching from Mineral Oil Based Lubricants to Synthetic Lubricants in Air Compressors
Key Takeaways: Synthetic lubricants can outlast mineral oils by six to 12 times in demanding air compressor applications, reducing oil change-outs, maintenance labor, and operating costs. Because synthetic oils resist oxidation, heat, contamination, and varnish buildup, they help protect internal components, improve energy efficiency, and extend compressor life. The right lubricant depends on the compressor […]
Read MoreCompressed Air Storage – How to Increase Operating Efficiency and Performance
When it comes to increasing the reliability of your equipment and manufacturing efficiency at your plant, compressed air storage is a critical factor that could result in not only extensive savings on energy expenses, but also increased overall operating performance of your compressed air system. Compressed air systems are vital assets that are utilized in […]
Read MoreThe 14 R’s of Compressed Air Efficiency
In everything from the packaging of food to the assembly of products, compressed air is relied upon for the preparation of items that are sold on the shelves of supermarkets to department stores. From the tank of the compressor to the tip of each pneumatic tool, the air must be compressed at just the right […]
Read MoreWhy Did My Compressed Air System’s Pressure Drop?
The U.S. Department of Energy estimates that a typical industrial facility uses about 10 percent of its electricity consumption on air compression. This makes compressed air a major expense in the USA. Loss of pressure represents money lost. Inefficient systems in production reduce profits, and can even threaten the ongoing financial viability of business. In […]
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